MEL and CDL Recordkeeping Requirements: Part 135 Minimum Equipment List & Configuration Deviation List Records

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Chad Griffith, Founder & CEO

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Last reviewed · By Chad Griffith

To operate with inoperative equipment under a Minimum Equipment List (MEL), 14 CFR 91.213(a) requires an approved MEL plus an FAA-issued Letter of Authorization, and the aircraft records available to the pilot must list every inoperative item. Each deferral is tracked to a repair category (A, B, C, or D) with a hard due date.

What is an MEL and what records does it require?

A Minimum Equipment List (MEL) is an FAA-approved document that permits an aircraft to be operated with specific instruments and equipment inoperative, under stated conditions and limitations. Under 14 CFR 91.213(a), an aircraft may be operated with inoperative items only if an approved MEL exists for that aircraft, the operator holds a letter of authorization issued by the responsible Flight Standards office authorizing operation under the MEL, and the aircraft is operated under all conditions and limitations in the MEL and that letter. The rule states that "the Minimum Equipment List and the letter of authorization constitute a supplemental type certificate for the aircraft" — meaning MEL use is not optional self-help; it is a discrete FAA authorization.

The recordkeeping hook is explicit: 91.213(a)(3) requires that "the aircraft records available to the pilot must include an entry describing the inoperative instruments and equipment." Every deferred item must be recorded, dated, placarded, and carried in the records the pilot can access before flight. The MEL itself is derived from the manufacturer/FAA Master Minimum Equipment List (MMEL) and an operator's MEL may be no less restrictive than that MMEL.

MEL repair categories A, B, C, and D (the deferral clock)

When an item is deferred, it is assigned a repair category that sets the maximum time the aircraft may operate before the item must be fixed. The FAA defines four categories in MMEL Policy Letter PL-25 and Advisory Circular guidance. The day of discovery — the calendar day the malfunction was recorded in the maintenance record — is excluded from the count for Categories B, C, and D.

Repair categoryMaximum repair intervalNotes
Category AAs specified in the Remarks/Exceptions column of the MELNo fixed day count; the interval is stated per item (may be flight cycles, flight hours, or calendar days).
Category B3 consecutive calendar days (72 hours)Day of discovery excluded.
Category C10 consecutive calendar days (240 hours)Day of discovery excluded.
Category D120 consecutive calendar days (2,880 hours)Day of discovery excluded.

Each deferral therefore carries its own expiration date driven by its category. A Category B item discovered Monday must be repaired by end of the following Thursday; a Category D item gives roughly four months. Missing a repair interval makes the aircraft non-airworthy for that item, even though the deferral was legal when it began — which is why the deferral due-date, not just the original entry, is the record that matters.

The Letter of Authorization (LOA / OpSpec D095) is itself a record

You cannot use an MEL without FAA authorization, and that authorization is a document you must be able to produce. For Part 91 operators the authorization is a Letter of Authorization commonly issued as LOA D195; for Part 135 operators it is issued through operations specifications as OpSpec D095. 14 CFR 91.213(a)(2) requires the letter of authorization, and 14 CFR 135.179 requires that the MEL be authorized by the Flight Standards office through operations specifications and that "the flight crew shall have direct access at all times prior to flight to all of the information contained in the approved Minimum Equipment List."

That makes three things part of your provable record set before any deferral is even written: (1) the current FAA-approved MEL document itself, (2) the LOA or OpSpec (D195/D095) authorizing its use, and (3) the MEL preamble and definitions. An auditor checking a deferral will first confirm you were authorized to defer at all. If the authorizing document is expired, superseded, or simply not locatable, the underlying deferral entries do not save you.

What is a CDL, and how is it different from the MEL?

The Configuration Deviation List (CDL) is a separate authorization that addresses missing external parts, not inoperative systems. A CDL lists secondary airframe and engine parts — fairings, access panels, aerodynamic seals, static wicks, and similar non-structural external items — that may be missing for flight under stated conditions and limitations. The CDL is developed by the aircraft manufacturer, approved by the FAA, and published in the Aircraft Flight Manual (AFM), typically as an appendix or section, rather than in the MEL.

The practical distinction: the MEL governs equipment that is installed but inoperative (for example a failed transponder or one inoperative generator); the CDL governs structure/parts that are physically absent (for example a missing wheel-well fairing). CDL relief usually comes with performance penalties or operating limitations — reduced takeoff weight, fuel-burn corrections, or speed restrictions — that must be applied for the flight. Because the two lists live in different documents and carry different limitations, a complete recordkeeping system has to capture both: the MEL deferral with its repair category and the CDL item with its applicable penalty and any time limit.

Operating without an MEL: 14 CFR 91.213(d)

Some smaller aircraft operate with inoperative equipment without an MEL. 14 CFR 91.213(d) permits this for aircraft such as rotorcraft, non-turbine-powered airplanes, gliders, and lighter-than-air aircraft for which a Master MEL has not been developed (and certain small aircraft for which one has). Even then, the inoperative item must not be required by the VFR-day type-certification equipment list, must not be required by the aircraft's equipment list or Kinds of Operations Equipment List, must not be required by 14 CFR 91.205 (or any other rule) for the specific kind of flight, and must not be required to be operational by an airworthiness directive.

Under this no-MEL path the inoperative instrument or equipment must be removed and the cockpit control placarded with the maintenance recorded per 14 CFR 43.9, or deactivated and placarded "Inoperative," and a pilot or maintenance person must determine it is not a hazard. The recordkeeping obligation does not disappear without an MEL — it shifts to the placard plus the maintenance-record entry. Most turbine Part 135 fleets, however, operate under an approved MEL via OpSpec D095, so the MEL path above is the common one.

How FileFlo keeps MEL and CDL records audit-ready

MEL and CDL compliance is fundamentally a proof-and-expiration problem: every deferral has a category-driven due date, every authorization (D095/D195) has to be current and locatable, and a single fleet can carry dozens of open deferrals on different clocks. FileFlo is the records and proof layer for that. It classifies each uploaded compliance document to its specific CFR citation — tagging an MEL authorization to 14 CFR 91.213/135.179, a deferral entry to its repair category, or a CDL page to the AFM — reads the relevant dates, and tracks expirations and deferral due-dates with 90/60/30/7-day alerts so no Category B, C, or D interval closes silently. It flags missing records (for example, an open deferral with no recorded category, or a fleet operating against an expired LOA) and exports an inspector-ready audit binder on demand.

To be precise about scope: FileFlo is not an MEL-management system, a dispatch system, or a maintenance-tracking system. It does not generate your MEL, decide whether an item is deferrable, compute aerodynamic CDL penalties, or replace your maintenance records of origin. It sits on top of those systems as the document-intelligence and proof layer — ensuring that whatever your MEL/dispatch/maintenance tools produce is classified, date-tracked, and instantly retrievable when the FAA asks you to show it.

Building an MEL/CDL recordkeeping system that survives an audit

A defensible MEL/CDL records set has four properties. First, authorization is provable: the current FAA-approved MEL plus the LOA/OpSpec (D195 or D095) are on file and current, because 91.213(a) and 135.179 make that authorization a precondition to any deferral. Second, every open deferral is dated and categorized: each carries its repair category (A/B/C/D), its day of discovery, and a computed due date, satisfying the 91.213(a)(3) requirement that the records available to the pilot describe the inoperative items. Third, CDL items are tracked separately with their AFM reference and any performance penalty or time limit. Fourth, currency is visible before it lapses, not reconstructed under audit pressure.

The test an inspector applies is simple: for any aircraft on any date, can you show that every deferred item was within its repair interval, every missing CDL part was within its limitations, and the operator was authorized to defer at all? Operators that pass do so by treating the deferral due-date — not just the original logbook entry — as the record of record, and by keeping the authorizing OpSpec/LOA as live a document as the deferrals it permits.

Frequently Asked Questions

Do you need FAA authorization to use an MEL?

Yes. Under 14 CFR 91.213(a), an aircraft may be operated with inoperative items under an MEL only if an approved MEL exists and the operator holds a letter of authorization issued by the responsible Flight Standards office. The rule states the MEL and the letter of authorization together constitute a supplemental type certificate. For Part 91 the authorization is typically LOA D195; for Part 135 it is OpSpec D095, issued through operations specifications under 14 CFR 135.179.

What are the MEL repair categories A, B, C, and D?

They set the maximum time an item may stay deferred. Category A must be repaired within the interval stated in the MEL's Remarks/Exceptions column (no fixed day count). Category B is 3 consecutive calendar days (72 hours). Category C is 10 consecutive calendar days (240 hours). Category D is 120 consecutive calendar days (2,880 hours). For B, C, and D the day of discovery (the day the malfunction was recorded) is excluded from the count.

Is the day of discovery counted in the MEL repair interval?

No. The day of discovery is the calendar day the equipment malfunction was recorded in the aircraft maintenance record, and it is excluded from the repair interval for Category B, C, and D items. So a Category C (10-day) item discovered and logged on the 1st has until the end of the 11th to be repaired.

What is the difference between an MEL and a CDL?

An MEL covers installed equipment that is inoperative (for example a failed transponder or generator) and is FAA-approved per 14 CFR 91.213. A CDL (Configuration Deviation List) covers external secondary airframe and engine parts that are physically missing (for example fairings, panels, or seals). The CDL is developed by the manufacturer, approved by the FAA, and published in the Aircraft Flight Manual (AFM), and CDL relief usually carries performance penalties or operating limitations.

What MEL records must be available to the pilot before flight?

Under 14 CFR 91.213(a)(3) the aircraft records available to the pilot must include an entry describing every inoperative instrument and item. Under 14 CFR 135.179, Part 135 flight crews must have direct access before flight to all information in the approved MEL. In practice that means the current MEL document, the authorizing LOA/OpSpec, and a dated, categorized list of every open deferral must be accessible to the pilot.

What is OpSpec D095?

OpSpec D095 is the operations specification through which the FAA authorizes a Part 135 operator to use a Minimum Equipment List. It is the Part 135 equivalent of the Part 91 Letter of Authorization (commonly LOA D195). Because 14 CFR 135.179 requires the MEL to be authorized through operations specifications, the D095 authorization is a precondition to deferring any item, and it should be kept current and on file as part of the operator's records.

Can you operate with inoperative equipment without an MEL?

Sometimes. 14 CFR 91.213(d) allows operation without an approved MEL for certain aircraft (such as rotorcraft, non-turbine airplanes, gliders, and lighter-than-air aircraft for which no Master MEL exists), provided the item is not required by the VFR-day type design, the equipment/Kinds of Operations list, 14 CFR 91.205, or an airworthiness directive. The item must be removed and the control placarded with maintenance recorded per 14 CFR 43.9, or deactivated and placarded 'Inoperative,' and determined not to be a hazard. Most turbine Part 135 fleets instead operate under an approved MEL via OpSpec D095.

How does FileFlo help with MEL and CDL recordkeeping?

FileFlo is the records and proof layer. It classifies each uploaded document to its CFR citation (for example tagging an MEL authorization to 14 CFR 91.213/135.179 or a CDL page to the AFM), reads the dates, and tracks deferral due-dates and authorization expirations with 90/60/30/7-day alerts so no Category B/C/D interval lapses unnoticed. It flags missing records and exports an inspector-ready audit binder. It is not an MEL-management, dispatch, or maintenance-tracking system and does not generate your MEL or compute CDL penalties; it proves that the records those systems produce are complete, current, and retrievable.

Authoritative sources

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