KAP EXPRESS INC, DOT #3416719 FMCSA Safety & Compliance Report
12 of your 50 roadside inspections in the last 24 months ended with an out-of-service order, most recently Michigan on October 6.
Your latest, Missouri on October 17, had 3 violations, none out of service.
Your MCS-150 lists 20 trucks and 20 drivers.
Every violation on this list stays on your FMCSA record for 24 months and counts toward the scores FMCSA uses to choose carriers for an investigation. The investigator asks for the files behind each one.
KAP EXPRESS INC is a mid-size fleet motor carrier based in NAPERVILLE, Illinois (USDOT #3416719). As of October 22, 2026, it holds a Not Rated FMCSA safety rating and a FileFlo Carrier Intelligence Score of 59/100 (Elevated Risk), based on 50 recent inspection(s) and 111 recorded violation(s) in public FMCSA data.
What KAP EXPRESS INC's record points to
- What out-of-service inspections trigger: the expedited safety audit (49 CFR 385.308)
Out of service on 12 inspections of 50 in the last 24 months, most recently October 6. - Insurance cancelled or authority revoked: what happens and what stops it
A BMC-91X filing from Great West Casualty Co. was cancelled effective June 9, 2025. - Have FileFlo run your compliance department
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59/100 Elevated Risk
| Category | Score | Max |
|---|---|---|
| Safety Rating | 22 | 30 |
| Inspection Pass Rate | 15 | 20 |
| Out-of-Service Rate (vs FMCSA national avg) | 7 | 15 |
| CSA BASIC percentiles | Not measured | n/a |
Three public FMCSA components, scored by FileFlo. CSA BASIC percentiles are not in FMCSA's public data, so they are shown as not measured.
KAP EXPRESS INC's public FMCSA record, line by line
Roadside inspections in the last 24 months
- Oct. 17, 2026, Missouri. 3 violations, none out of service. Written up for a state or local traffic violation (49 CFR 392.2) and no proof of the annual truck inspection (49 CFR 396.17).
- Oct. 17, 2026, Missouri. 2 violations, none out of service. Written up for no proof of the annual truck inspection (49 CFR 396.17).
- Oct. 6, 2026, Michigan. Out of service: 1 driver violation, 3 violations in all. Written up for no logbook kept the required way (49 CFR 395.8), speeding (49 CFR 392.2), and a state or local traffic violation (49 CFR 392.2).
- Sept. 17, 2026, Kansas. 6 violations, none out of service. Written up for no proof of the annual truck inspection (49 CFR 396.17) and an electronic logging device (ELD) problem (49 CFR 395.24).
- Sept. 12, 2026, Wyoming. 1 violation, none out of service. Written up for a state or local traffic violation (49 CFR 392.2).
- Aug. 26, 2026, California. No violations.
Operating authority and insurance
FMCSA's licensing record shows MC1103286, motor property common carrier authority, reinstated on October 26, 2020.
FMCSA served an involuntary revocation notice on this authority in the last 24 months, on May 13, 2025, and it was discontinued on June 4, 2025.
A BMC-91X liability filing was cancelled on FMCSA's insurance record in the last 24 months, Great West Casualty Co.'s, effective June 9, 2025.
When the policy behind a BMC-91X is cancelled, the insurer must give FMCSA 30 days' notice (49 CFR 387.313(d)), and FMCSA starts revoking the operating authority unless a replacement filing is on record.
KAP EXPRESS INC: NAPERVILLE, Illinois Trucking Company
KAP EXPRESS INC is a mid-size fleet operating out of NAPERVILLE, Illinois with USDOT number 3416719. The company operates 20 power units and has no published FMCSA safety rating (most active carriers are unrated unless they have undergone a compliance review). Based on our analysis of federal safety data, KAP EXPRESS INC has a FileFlo Carrier Intelligence Score (CIS) of 59/100, classified as Elevated Risk.
FMCSA Safety Record & Inspection History
KAP EXPRESS INC has undergone 50 recorded DOT inspections. The vehicle out-of-service rate is 18.0%, which is below the national average of 20.72%, suggesting solid vehicle maintenance practices. The driver out-of-service rate is 12%, above the national average of 5.51%. Common causes include hours-of-service violations, expired medical certificates, and CDL issues.
Recorded Violations and Out-of-Service Status
The public FMCSA record for KAP EXPRESS INC carries 111 recorded violations, and the most recent inspection on file is dated October 17, 2026. Across 50 recorded inspections, the record carries 7 driver out-of-service violations and 10 vehicle out-of-service violations.
A recorded violation is what an inspector wrote down at the roadside. It is not a penalty, and it is not an amount owed: FMCSA assesses civil penalties only after a compliance review classifies specific cited violations. The step that changes this record is the document behind each line, so the next move is to see which records an investigator would ask for and which of them exist today.
What a 59/100 Carrier Intelligence Score Means
The Carrier Intelligence Score is FileFlo's own summary of three public FMCSA components for KAP EXPRESS INC: the safety rating, the inspection pass rate and the out-of-service rate against the national average. It is not an FMCSA score, and FMCSA does not use it to choose carriers for an investigation. 59 out of 100 falls in FileFlo's Elevated Risk band.
Authority Type, Hazmat Status, and Operating Profile
KAP EXPRESS INC is classified by FMCSA as an interstate carrier.
The carrier holds an Authorized For Hire classification, meaning it transports cargo or passengers for compensation under FMCSA operating authority and is subject to MC-number requirements at 49 CFR Part 365.
KAP EXPRESS INC is not flagged in FMCSA Census as a hazmat carrier (HM indicator: N), so the carrier is not subject to the additional 49 CFR Subchapter C hazmat regulations.
Operational range per MCS-150 filing: interstate beyond 100 miles (long-haul, 20 drivers). The 100-mile boundary matters because drivers operating within a 100-air-mile radius qualify for the short-haul exception under 49 CFR 395.1(e)(1), which removes the requirement to maintain RODS for the day.
Self-reported MCS-150 annual mileage: 1,200,000 miles. MCS-150 mileage feeds the FMCSA SafeStat exposure denominator: drastically understated mileage can artificially inflate CSA BASIC percentile scores by reducing the per-mile exposure baseline. Updates are required every 24 months under 49 CFR 390.19.
Fleet Composition and Driver Profile
Owned equipment per the FMCSA Census filing: 20 tractors, 20 trailers. Owned-vs-leased equipment matters for compliance documentation, owned trailers require the carrier to retain annual inspection certificates under 49 CFR 396.17, while leased trailers shift that documentation responsibility to the lease agreement.
The carrier reports 20 CDL-holding drivers on file. Each CDL driver must have a current Driver Qualification File (DQF) maintained per 49 CFR 391.51, including a Medical Examiner's Certificate, an annual MVR review, and a record of road-test results.
FMCSA Crash History
The FMCSA Motor Carrier Management Information System (MCMIS) crash dataset records 2 crash events involving KAP EXPRESS INC in the available reporting window. Of these, 0 involved a fatality, 0 involved a reported injury, and 2 resulted in a tow-away. 2 events meet the federal-recordable threshold under 49 CFR 390.5 (fatality, injury treated away from the scene, OR tow-away of any vehicle).
Most recent recorded event: U054, LIBERAL, KS on May 24, 2026.
KAP EXPRESS INC's Inspection Fingerprint: Geographic Pattern and Trend
Inspections cluster geographically across California (8), Missouri (6), Michigan (6). The concentration in California is consistent with the carrier's primary lanes and tends to correlate with which state DOT inspector teams KAP EXPRESS INC's drivers encounter most often at roadside checkpoints.
How KAP EXPRESS INC Compares to the National Average
Across the 50 recorded inspections, KAP EXPRESS INC's 18.0% vehicle out-of-service rate sits slightly below the FMCSA 2024 national average of 20.72%. The 12.0% driver out-of-service rate sits substantially above the 2024 national average of 5.51%.
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Recent DOT Inspections: KAP EXPRESS INC
Open any inspection for the records an auditor would ask for behind it: free, from USDOT 3416719, no signup.
| Date | State | Driver OOS | Vehicle OOS | Next step |
|---|---|---|---|---|
| 2026-10-17 | MO | 0 | 0 | Audit check |
| 2026-10-17 | MO | 0 | 0 | Audit check |
| 2026-10-06 | MI | 1 | 0 | Audit check |
| 2026-09-17 | KS | 0 | 0 | Audit check |
| 2026-09-12 | WY | 0 | 0 | Audit check |
| 2026-08-26 | CA | 0 | 0 | Audit check |
| 2026-08-14 | CA | 0 | 0 | Audit check |
| 2026-08-11 | OH | 0 | 0 | Audit check |
| 2026-08-03 | IL | 0 | 0 | Audit check |
| 2026-07-06 | MI | 0 | 0 | Audit check |
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Frequently asked questions about KAP EXPRESS INC
What is KAP EXPRESS INC's FMCSA safety rating?
KAP EXPRESS INC (USDOT #3416719) does not currently carry a published FMCSA safety rating. A "Not Rated" status is common for carriers that have never had a compliance review: it is not a negative finding. FileFlo scores the carrier at 59/100 (Elevated Risk) from the public inspection and out-of-service data that is available.
How large is KAP EXPRESS INC's fleet?
Per its most recent FMCSA MCS-150 filing, KAP EXPRESS INC operates 20 power unit(s) and 20 driver(s), classifying it as a mid-size fleet. Fleet counts are self-reported to FMCSA and can lag a carrier's current operation.
Where is KAP EXPRESS INC based?
KAP EXPRESS INC is registered with the FMCSA at a physical address in NAPERVILLE, Illinois, under USDOT number 3416719.
What is KAP EXPRESS INC's DOT inspection and violation history?
FileFlo shows 50 recent DOT inspection(s) and 111 recorded violation(s) for KAP EXPRESS INC (USDOT #3416719), sourced from FMCSA public records and the Socrata transportation datasets. The inspection table on this page lists dates, states, and out-of-service counts.
What is KAP EXPRESS INC's FileFlo Carrier Intelligence Score?
KAP EXPRESS INC scores 59/100 (Elevated Risk) on FileFlo's Carrier Intelligence Score. The score normalizes three public FMCSA components (safety rating, inspection pass rate, and out-of-service rate versus the national average) into one 0-100 surface. CSA SMS BASIC percentiles are not published in FMCSA's public data and are excluded rather than estimated.
Federal rules a carrier like KAP EXPRESS INC is audited against
The 49 CFR sections a DOT compliance review actually checks, plain-English:
- 49 CFR 395.8, Hours of service & ELD records
- 49 CFR 391.51, Driver qualification files (DQF)
- 49 CFR 396.3, Vehicle inspection, repair & maintenance
- 49 CFR 382.301, Pre-employment drug & alcohol testing
Compliance terms: CSA score · out-of-service order · hours of service · driver qualification file. See DOT compliance software & document management →
More Illinois carriers on file
- MMH EXPRESS INC, ADDISON (USDOT 3416917)
- GMD EXPRESS INC, AURORA (USDOT 3417398)
- TRUCKERS LIFELINE LLC, CHESTER (USDOT 3420060)
- BISKA INC, ADDISON (USDOT 3421633)
- H TRANSPORTE USA LLC, ROMEOVILLE (USDOT 3422545)
- STR AUTO INC, LAKE ZURICH (USDOT 3423361)
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Data sourced from FMCSA public records and the Socrata transportation dataset. Last updated: October 22, 2026. Information may not reflect the carrier's current status. Dispute this record · Claim this profile